Bear Iron Works — Weekly Operations Update April 13, 2026

SAFETY

  • No safety incidents reported this week
  • A new team member is onboarding smoothly, with plans to complete forklift certification and cross-training on multiple stations in the coming weeks

QUALITY & WARRANTY

  • A warranty issue involving a Grizzly Rock Screen hook has been fully resolved. Root cause analysis identified a welding parameter error during production. Both units were hammer-tested and verified sound.
  • The customer is satisfied with the resolution, and the repaired unit has been returned to inventory.
  • Process improvement noted: ensuring welding machine settings are verified between material transitions.

PRODUCTION & EQUIPMENT

  • Current production lead time is holding steady at approximately two weeks.
  • Overtime has been scaled back as the production team has returned to a strong operating rhythm.
  • The operations team continues evaluating outside vendors for steel detailing services, particularly for Bedding Boxes. Early results show significant cost savings by outsourcing laser cutting versus purchasing raw steel and cutting in-house.
  • A new LED light was installed on one of the production shear stations, improving visibility for operators.
  • Facility improvements continue outside the shop bay doors, with crushed granite being compacted over time to create a stable equipment surface.
  • The plasma table ventilation system received an upgrade with additional drop-down suction points, improving smoke extraction during cutting operations.

UPCOMING PRODUCTION

  • A custom signage fabrication project is moving into production. The signs feature pipe-column frames with channel and angle iron construction, requiring specific paint specifications. The team is evaluating whether to outsource angle iron detailing and hole punching to improve efficiency.
  • A large shade structure project (23 units) is awaiting state approval on engineering drawings. Estimated at approximately 70 man-hours, the structures are straightforward steel builds with most of the cost in materials. Some detailing may be outsourced for coping work.
  • A custom Grizzly Rock Screen order with a branded logo plate is in the pipeline, pending customer confirmation before production begins.

SALES & MARKETING

  • Recent sales are coming through multiple channels including Google Search, Facebook, and Facebook Marketplace, with customers spanning the Western Colorado region.
  • The team is refining its sales follow-up process to improve response times on inbound leads, aiming to contact prospects within three days of initial inquiry.
  • Website product specifications have been updated and now sync directly from the company's ERP system, ensuring accuracy across all Bear Iron Works product listings.
  • The sales team is working with the primary steel supplier to negotiate improved payment terms as the company takes on more custom and government contract work.

BUSINESS DEVELOPMENT

  • Bear Iron Works continues pursuing government contracting opportunities, with SAM.gov registration updates in progress.
  • The team is scheduling internal training on AI tools and best practices for business operations.
  • Supplier relationships remain strong, with the primary steel distributor holding pricing on key materials due to Bear Iron Works' volume commitments.
Bear Iron Works manufactures excavation and construction equipment including Grizzly Rock Screens, Bedding Boxes, Concrete Washout Tubs, Concrete Washout Pans, Tracking Pads, Skidsteer Snow Pushers, and custom steel fabrication. Based in Western Colorado, Bear Iron Works serves contractors, municipalities, and government agencies nationwide.
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